Common hot water cylinder leak causes
Cylinder leaks and pipework leaks
Not every cylinder cupboard leak means the cylinder itself has failed. Water may come from compression fittings, isolation valves, motorised valves, pumps, expansion pipework, drain points or cylinder connections. If the leak is on accessible pipework or a valve, repair may be possible without replacing the cylinder.
Corrosion and cylinder body leaks
Corrosion on the cylinder body, seams or old connections is more serious. If the copper cylinder or unvented cylinder casing is leaking from the body, a permanent repair is often not sensible. Age, poor water quality, limescale, previous leaks and unsupported pipework can all contribute to cylinder failure.
Immersion heater leaks
Immersion heater leaks can appear around the immersion boss, gasket or threaded connection. Limescale and age can make immersion heaters difficult to remove, and forcing one can damage the cylinder. If the leak is around an immersion heater, the repair decision depends on access, cylinder age, condition and whether the fitting can be safely removed.
Expansion vessel issues
Expansion vessel issues can cause pressure problems, discharge through a tundish, frequent topping up or water passing from relief valves. On unvented cylinders, expansion vessels and safety controls are part of the cylinder's protection. If water is discharging from safety pipework, it should be investigated rather than capped or ignored.
Repair vs replacement
Repair may be suitable for a leaking valve, pipe joint, drain cock, immersion gasket or accessible connection. Replacement is more likely if the cylinder body is corroded, split, badly scaled, unsafe, very old or repeatedly leaking. The right decision depends on the source of the leak, condition of the cylinder, type of system and availability of parts.
